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1.目的Purpose:
确保生产工单能够及时有效的跟踪、管控及关结
(Make sure work orders can track, control,stop and carry-over timely and effectively.)
2.范围 Scope
适应于公司内所有之生产工单(包括重工工单,试制工单)
(This approach is applied to all work orders in KMTC (include rework orders, trial-production orders)
3.定义 Definition
WIP =Working In Process(在制品)
MRP=Material Requirements Planning(物料需求计划)
4. 权责Responsibility
4.1 生管负责所有生产工单之开立、维护、关闭或结转;
(Production controllers are responsible for all work orders’ issue, maintenance, stop or carry-over;)
4.2 仓库、生产依生产工单进行备料、领料及产成品入库。
(Warehouse and business department operate preparation works, acquire works and finished goods are put in storage which are based on work orders;)
5. 流程 process
(流程图在贴子下方的附件中)
6.内容 content
6.1生产工单之编码原则(暂依SAP顾问建议7码定)
(Coding Rules Of Work Orders)
6.1.1生产工单类型定义:1---代表正常工单;2---代表重工工单;3---代表试制工单;
(The type definition of work orders: 1-represent normal work order;2-represent rework order;3-represent trial-production order;)
6.1.2生产工单号组成:工单类型定义+六位流水号(如: 1000001表示第一张正常生产工单)。
(The component of work order: order type definition+ the six serial number (such as:1000001 represent the first normal work order))。
6.2生产工单之开立及发放
(Work Order Open& Issue)
6.2.1生管依运算MRP产生的计划单转换成《生产工单》或依手工录入,产成品批量返工时需开立重工工单,新产品试制的,需开立试制工单;
(Production controller should turn plan order into <work order> which is based on mathematicaloperation or create word order according to manual input ;)
6.2.2 不良品重新投入生产时需手工创建《生产工单》;
(When defective productsback into production, production controllers need to create a hand-made <work order>.
6.2.3 生管需提前将《生产工单》发放给生产及仓库等相关部门,据此进行作业;
(Production controllers send <work order> to business, warehouse and other relevant departments ahead of schedule which is a proof of operation;)
6.2.4 仓库依《生产工单》转出《生产领料单》,并于生产计划时间提前备料;
(Warehouse transfer <Production Material Requisition> according to <work order> and prepare the work ahead of production plan’ time;)
6.2.5生产线依生产计划及《生产工单》到仓库进行领料生产;
(Production line gets the raw materials from warehouse to produce which according to production plan and <Work Order>;)
6.2.6跟催并查核各生产工单的料况,确保每一工单能依计划顺利上线生产。
(Follow up and check each
6.3生产工单之维护查询Maintenance & Query Of Work Order
1依生产工单可查询各工单之物料及完工状况,良品、不良品之数量信息;
(PMC can enquire the information about each order’s raw materials, quantity of qualified products and according to work orders ;)
6.3.2依生产工单可掌握WIP数量并对此进行管控;
(PMC can know the quantity of WIP and control it according to work orders ;)
6.3.3 依生产工单可追溯物料批次、计划单号等互相稽核查询;
(PMC can according to work orders track back raw materials’ batches and order number for review and check each other.)
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以上贴子只是内容提要,完整祥细的内容在下面附件中,请下载后阅读:
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